Organization Name |
Pakistan Steel Mills Corporation
(PVT) LTD. |
Foundation Stone Laid on |
30th December, 1973 |
Foundation Stone Laid By |
Zulfiqar Ali Bhutto (Shaheed) Prime minister of
Pakistan. |
Location : |
40 km East of Karachi |
Production Capacity: |
1.1 Million Ton of Steel Expandable upto 3.0 Million
Ton per annum. |
Main Product |
Coke, Pig Iron, Billets, Cold Rolled Sheets, Hot
Rolled Sheets, Galvanized Sheets. |
Main
Units |
Products |
Equipment |
Coke Oven & By Product Plant |
Coke |
02 Batteries each contains 49 ovens |
Sintering Plant |
Sinter |
02 sinter Machines |
Iron Making Department |
Pig Iron |
02 Blast Furnaces |
Steel Making Plant |
Cast Bloom, Cast Billet,
Cast Slab |
02 L.D.Converters,
01 Bloom Caster
01 Billet Caster
02 Slab Casters |
Billet Mill |
Billets |
800 mm Reversible Stand |
Hot Strip Mill |
H.R.Coils / Plates |
02 Reheating Furnaces 1700 mm Universal Stand
|
Cold Rolling Mill |
C.R. Coils / Sheets,Galvanized,Coils / sheets,
H.R. Sheets |
Four high reversible machines 01 bell type Annealing
furnace |
Refractories |
Fireclay Bricks, Tar Bonded Dolomite Bricks |
Lime rotary kilm,
hydrolic press
power press |
Thermal Power Plant & Turbo
Blower Station |
Electricity 110 MW |
3 Generators of 55 mw each |
Oxygen Plant |
Oxygen 15,200 Nm3/hr Nitrogen 9,000 Nm3 /hr |
02 air compressor
42,500 nm3/hr each
02 cold box 7,600 nm3/hr
oxygen each and 4,500
nm3/hr and nitr.each
02 Air turbine 5,200 nm3 / hr each. |
Iron Ore & Coal Jetty |
two unloaders having 27.5 ton lifting capacity
and 1000 ton/hour unloading capacity |
02 unloader which 7km conveyor belt upto plant
for dumping through universal machines |
Pakistan
Steel is strategically located 40km south east of Karachi
in close vicinity to port Muhammed Bin Qasim. Pakistan
Steel is a costal site which lies on the National Highway
and is linked to the railway network. Spread over an
area of 18,600 acres (29 square miles) with 10,390 acres
for the main plant, 8070 acres for the township and
200 acres for the water reservoir Pakistan Steel is
Pakistan's largest industrial complex, comprising component
units numbering more than 20.
We
specialise in the production of flat steel products
including, billets, slabs, hot rolled coils, cold rolled
coils, galvanised sheets/coils/formed sections and corrugated
sheets. We are vital to the supply of high quality and
cost effective steel products to the domestic market.
Pakistan Steel's constant efforts in continuous improvement
and quality management have resulted in accreditation
in ISO 9001, 14001, 17025, SA 8000 and OHSAS 18001.
Along
with complete dedication to our customers we are fully
committed in our social and environmental responsibilities.
We are continuously adding facilities and supporting
projects for the welfare of our workforce and neighbouring
communities. Pakistan Steel holds a recently refurbishished
and renovated state of the art 100 bed hospital for
its workforce and their families. In addition state
of the art sport facilities have been built and an active
campaign initiated by the chairman to promote the importance
of regular exercise and health with the recent completion
of a running track made available to the inhabitants
of Steel Town.
Services
We Offer
·
Engineering Design Services
·
Electronics
Services
·
Electrical
Services
·
Mechanical
Services
·
Metallurgical
Services
·
Engineering
Testing Services
·
Electrical Testing
& Calibration
Engineering
Design Services![](services/2a.gif)
Design is the very foundation for any
engineering activity. At Pakistan Steel, we
deal with almost every aspect of engineering design with
state-of-the-art equipment and technology.
-
Mechanical
design/modification related to steel structure,
process equipment and machineries.
-
Diagnostic study to resolve
technical problems in mechanical and civil
domains of work.
-
Preparing the
schematics / detailed drawings for
repair, modification and manufacturing.
-
Computer Aided Design
(CAD).
-
Development of
manufacturing/fabrication drawings for machine
parts, steel structures, process pipelines and
equipment.
-
Design/modification and repair
work of civil structures, road, underground
facilities and foundations.
-
Quantity based survey of
bulk materials.
-
Survey of rail tracks,
cranes and mechanical equipments.
-
Ammonia printing and Xerox
copying facilities of all standard drawing paper
sizes.
Electronics
Services
Electronic Development Cell of
Pakistan Steel is engaged in designing and development
of indigenous electronic instruments/systems by
employing modern micro-controller based digital
electronics for the replacement of outdated/obsolete
equipment and for enhancement of existing
instrumentation and automation of various production
units.
Electronics design engineers in EDC
have ability of programming in low level (Assembly
language) and high level programming languages and
designing hardware based on micro-controllers and
digital electronics which are the basis of all new
instrumentation and automation such as PLCs, DCS, and
Hybrid Controllers.
In last two decades EDC has designed
and installed more than 200 instruments at various
complexes of Pakistan Steel. These
instruments are working round the clock for the
measurements of industrial parameters which includes :
1. Temperature
Instruments (Indicators & Controllers for various
furnaces)
2. Flow Indicators (For
the measurement of Gas, Liquid and Steam)
3. Batch/Hopper Weighing
(For the preparation of blend of different
materials, Measuring capacity depends on silos or
weighing hoppers)
4. Conveyor Belt Weighing
Scales (Online weighing of raw materials
transported through conveyor belts. Maximum
weighing capacity is 1000 tones/hours.)
5. Weighing platform
Scales (These are portable weighing platforms easily
moved or installed any where. These are used
for weighing of finished product upto 15 tones)
6. Process Control
Instruments (Like length/speed/width measuring, sheet
centering, sheet detection, coil diameter
measuring, level measurements, jumbo process data
display, panel meters etc.)
7. Jumbo Clock (14X4.5
Feet) for Main Gate Entrance Our strong area of
specialty is to meet customer requirements
of plant In the field of instrumentation &
automation. We can design & develop
electronic instruments to meet
specific requirements of process for
Which instruments are not
readily available in markets. Further,
we have also developed expertise in the below mentioned
areas :
·
EDC can design and develop functionally equivalent,
electronic cards for the replacement of irreparable
electronic cards of various process machines to keep
machines and process in operation.
·
EDC can design and develop electronic cards required for
interfacing latest sensors/transducers with legacy
systems and interfacing of old sensors to
latest instruments.
·
Designing of artwork for single and double sided PCBs
(Printer Circuits Boards).
·
We may extend our skills and expertise for the
preparation/vetting of technical specifications of
electronic instruments/equipments required for the
procurement from local or foreign agencies.
·
EDC is fully capable of implementing new technologies
emerging in the field of automation and
instrumentation. We can provide consultancy
for selecting and configuring a wide array of available
instruments according to process requirements.
After obtaining ample experience of
designing and development of electronic equipment, we
are now in position to extend our expertise and service
through this letter to develop bidirectional
relationship for resolving problems and helping you in
the field of instrumentation and electronics technology.
We will very much appreciate your interest and enquiries
in the specific areas of your interest.
Electrical
Services![](services/3a.psd.gif)
We offer a broad range of electrical services.
We rewind :
-
LT AC induction motors upto 320
KW.
-
DC motors upto 180 KW.
-
LT high-speed motors, hand
grinders, vibrator coils, controlcircuit
transformers, blowers and vacuum machines.
-
Brake coil of cranes upto
180 tons capacity.
We overhaul :
-
HT motors upto 800 KW.
-
Power transformers upto
1600 KVA.
-
Dynamic balancing of
impellers, blower fans and rotors.
-
Repairing of welding
transformers.
-
Field maintenance &
alignment of motors upto 7000 KW.
-
Field maintenance &
overhauling of power transformers upto 1600 KVA.
Mechanical
Services
These facilities can be broadly
categorized into three types I.e. erection/installation,
manufacturing/fabrication & repair/ maintenance.
-
Erection/installation of
different mechanical plants, structural equipments,
overhead bridges and gantry cranes.
-
Execution of major repairs,
preventive maintenance, shut downs of
industries and plants.![](services/4a.psd.gif)
-
Shop floor
assembling/disassembling revision & overhauling.
-
Fabrication of ducts, pipe
bending, GI corrugated sheet for roofing,
fans, blowers and impellers etc.
-
Repair/Maintenance of
overhead bridge cranes, gantry cranes, weighbridges
& cargo/passenger lifts.
-
Repair & rectification of
machineries & equipment/module Repair
manufacturing of mechanical spare
parts upto 20 metric tons on the
machines like : grinding machines,
gear hobbing machines, drilling machines &
metal filling machines.
-
Repair/restoration of pumps,
valves, fans, heat exchangers etc.
-
Repair of window/split and
industrial air-conditioners.
-
Babbitting of sliding bearings.
Metallurgical
Services
We have metallurgical production
facilities that include moulding machines, electric are
furnace, cupola furnace, induction furnace, crucible
furnace, shake-out grid, shot blasting machine and
tumbling barrels. We can :![](services/5a.psd.gif)
-
Manufacture
medium & large sized
shape castings & ingots with
ferrous and non-ferrous materials as per the cast
standards.
-
Produce silica sand
castings.
-
Produce cast blanks.
-
Produce spare parts for
cement factories, sugar mills, railways etc.
such a s lining plates,
couplings, bushes, motor covers,
bearing plates, brake shoes,
reducer bodies, gears, v-belt
pulleys, crane wheel impellers,
hubs, electrical contacts and pump
foundations etc.
Engineering
Testing Services
We have a fully equipped process
testing laboratory that has all the essential testing
services required for metallurgical, chemical,
refractories and civil engineering including
non-destructive testing . We do :
-
Spectrometric
Analysis.
-
X-Ray Fluorescence
Spectrometric Analysis.
-
Chemical Analysis.
-
Instrumental
Analysis.
-
Refractory Physical
Testing.
-
Cement and Concrete
Testing.
-
Lubrication Oil
Testing.![](services/6b.psd.gif)
-
Water Testing.
-
Mechanical Testing.
-
Non-destructive
Testing
Electrical
Testing & Calibration Services
·
Quality & quantity cannot be
ensured without a sound base of electrical measuring
equipment testing and calibration.
-
We have facilities for repair
& calibration of … :
-
Energy meters.
-
All types of analog panel
meters & dial indicators.
-
Vernier & micro-meters
of different applications.
-
Pressure gauges.
-
Pneumatic indicator gauges
& control valves.
-
Amplifiers, contact-less
starters, signaling devices, level
-
sensors & relays.
-
Full checking & testing
services of … :
-
Protection relays of HT
panels.
-
Circuit breakers (air, oil,
vacuum).
-
Voltage, current, timer
& thermal relays.
-
Current & Potential
transformers.
-
HRC Fuses and substation
equipment.
-
High Voltage testing facilities
of … :
-
AC motors upto 1000 KW.
-
Stator & transformer
windings.
-
HV diodes & capacitors.
-
Ceramic & bakelite sheets and
insulators.
-
Dielectric strength of oil
transformers.
-
Protection wears.
-
Maintenance of DC drives.
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